Majans, a Brisbane-based snacks manufacturer, has reported a significant increase in operational efficiency following the implementation of TNA Solutions’ latest technology, the tna ropac 5. This advanced case packing system has enabled Majans to achieve a remarkable 140 per cent throughput increase within just 12 months.
The tna ropac 5 technology, known for its speed and compact design, operates at a capacity of 200 bags per minute. It includes a bag conditioner, case packer, case erector and checkweigher, making it the fattest system of its kind currently available on the market.
This innovation has allowed Majans to streamline its production processes, optimise manpower, and fortify its operations against future challenges in a volatile market.
Andrew McManus, manufacturing manager at Majans, highlighted the transformative impact of the tna ropac 5, “Introducing tna ropac 5 systems has enabled us to improve operational efficiency, redistribute manpower and future-proof our operations as we look to continue or growth path.”
Founded in 1984, Majans produces over two million cases of snacks annually across 53 product lines. The decision to adopt TNA Solutions' technology was influenced by the company's ambitious growth plans and the need to navigate challenges in labour availability and supply chain stability.
McManus, drawing on his prior experience with TNA Solutions, emphasised the reliability and technological advantages of their systems: "With a TNA flavouring system and tna robag baggers already in place, we knew we would benefit from the interchangeable aspects of a TNA solution for case packing."
In addition to boosting productivity, the tna ropac 5 supports Majans' sustainability goals by accommodating their transition to paper-based packaging scheduled for 2024. This shift aligns with the company's commitment to sustainable development without compromising production efficiency.
"Just five years ago, Majans regularly had between 28 and 35 people on a single shift. Today, with the help of TNA solutions, that same factory operates with just 10-11 people per shift at significantly higher outputs," said McManus, reflecting on the broader impact of automation.
This transition has also seen an increase in stable, full-time employment contracts within the company.
Thiago Roriz, chief operating officer at TNA Solutions, commented on the strategic partnership with Majans: "We are extremely grateful to Majans for choosing us as their trusted partner, to support their goals as they focus on their expansion strategy."
